3 factors that influence the quality of mining parts

The Minerando blog continues to talk about the durability of mining equipment and parts. In this week's post, we will address the main factors that influence the quality of parts for industries in this segment.

Quality means fewer production stops. It also reduces costs.

Also check out how the experience of a company like Máquinas Furlan is important for the decision on parts and equipment.

Raw material, manufacturing: what influences the choice of supplier

Mining industries that are successful in managing equipment and parts evaluate several requirements when searching for a supplier. However, three of them are essential when it comes to achieving the best results.

1. Quality of the raw material used in the parts

The quality of the raw material used in the manufacture of parts and equipment is essential. There is a direct relationship between this issue and durability.

High-quality raw materials provide greater strength, hardness, ductility and toughness, which helps to extend the service life of parts and equipment.

2. Robust design reduces fatigue and prevents premature failures

The supplier of mining products needs to focus on a robust and well-engineered design, which can significantly contribute to the durability of parts and equipment, especially in more severe working conditions.

In the development of this project, a solid structure, with adequate geometries, helps to reduce material fatigue and avoid premature failures.

3. Quality also in manufacturing processes

Suppliers with precise and well-executed manufacturing processes ensure the quality and integrity of the items. Welding, machining, heat treatment and other processes must be performed by trained professionals, following appropriate standards and procedures.

Greater resistance of parts, greater productivity

Managing equipment in mining requires mapping. There are many items, as shown on the parts page on the Furlan website – click here . Furlan alone has more than 12 thousand models in its collection, from many different brands. 

In general, companies that successfully manage their industrial parks have a faster repair rate. This is one of the main direct benefits of the greater resistance of items used in mining.

Quality parts show less wear over time, which reduces the frequency of maintenance and repairs. This rule applies to any industrial segment.

However, durability is more important in the mining industry, where operations are carried out in hostile environments and where equipment is highly demanding. More resistant parts help to increase productivity.

Longer time between repairs reduces operating costs, since maintenance and parts replacement are less frequent. The mining company also reduces the cost of downtime.

Understand the risk of the “cascade effect” and lack of security

Poor quality components can also cause a situation that Furlan's technical team calls a “cascade effect”. This is when a low-quality part breaks down and compromises other components of the same equipment.

There are also situations where the damage spreads and affects other equipment in the operation. This can make repairs and maintenance even more expensive, in addition to impacting production delivery times.

In other words, poor quality parts run the risk of disrupting the entire production chain, compromising productivity, efficiency, deadlines and operating costs.

The issue also involves the safety of operators. Unexpected failures and breakdowns in crushers, mills, screens and conveyor belts increase the risk of accidents in the workplace.

Remember: safety is a critical factor in any mining operation and must be taken into account at every stage of the process, from equipment selection to plant maintenance and operation.

Furlan focuses on customer needs

The durability of parts and equipment also depends on the relationship with the mining company. For a supplier, knowing the customer's needs is essential.

Furlan has a team of engineers specialized in mining, who help customers choose the most suitable equipment and parts for their needs. They also assist in the maintenance process, which often provides opportunities for improving equipment.

This type of relationship prevents the acquisition of parts without planning. Parts in stock that are not needed represent a necessary cost for mining companies.

Furlan is recognized in the market for offering high-quality, high-performance equipment manufactured with cutting-edge technology and top-quality materials. Furlan's Machine Management system is certified by ISO 9001.

It also offers technical support, after-sales and training.

With 61 years of activity, the company has developed individual plant and equipment projects with the most different formats.

The service includes an assessment of the type of alloy used and possible advantages of improving this alloy, manufactured in our own Foundry.

So, it's time for you to bring your project to Máquinas Furlan. Click here and talk to our team, who will schedule a meeting to learn more about your needs.  

In case you haven't seen the previous post on the subject, learn here about the 5 benefits of equipment and parts durability for mining companies.