Castings need to be monitored by mining and quarrying companies. They are estimated to account for 50% of a mining company's total cost.

Therefore, purchasing highly durable parts represents an excellent alternative, alongside warehouse management practices and maintenance programs.

In this post, we will discuss 5 advantages of a mining company choosing a reliable parts supplier. Máquinas Furlan improved production processes and invested in its internal team. These measures resulted in items that are up to 30% more durable.

Check out the improvements adopted below, in addition to learning about the importance of logistics in the acquisition of parts for the mining industry.

Castings account for 50% of a mining company's costs

Mining and quarrying companies face one of their main challenges in the area of ​​costs. The stressful environment in which the activity is commonly carried out increases these challenges.

Suffice it to mention that, recently, the industrial innovation sector of Petronas, a global giant in the lubrication sector, estimated that maintenance management represents around 50% of a mining company's total costs.

This is a very significant percentage, which means that most managers look for alternatives on the market when choosing suppliers, including those for wear parts and replacement parts for equipment.

5 practices on castings; one of them increases productivity

Therefore, the Minerando blog listed the 5 main topics that industries should pay attention to when managing mining parts.

Check it out.

1. Alert: when parts are missing from the warehouse

This is a challenge faced by many quarries. The purchasing decision must take into account the cost of acquiring castings, considering the complexity of the projects and the need for special materials.

Operational downtime always results in losses, such as lost working hours and delayed delivery to customers. However, potential acquisitions at “differentiated” market costs, either higher or lower, also affect the company’s results.

Good maintenance planning reduces risks in this regard. Here On the blog we tell the story of the adjustment counter-wedge which, when installed, we could already predict its useful life.

2. Unnecessary stocks generate losses

In the quarry warehouse, the analysis must involve maintaining an adequate stock to meet production demands, without generating excessive storage costs.

It means thinking strategically about the company. Resources invested uncontrollably in one area may be lacking in another.

3. Remember: we are talking about logistics and supplies

Logistics applied to supplies represents one of the main influencers of any business’ results today. There are many challenges when transporting heavy and bulky parts to remote areas, for example.

Mining companies also consider supply chain management. They should establish partnerships with reliable suppliers and implement efficient management systems.

4. It is a chance to expand production capacity

The purchase of wear and replacement parts provides the opportunity to improve production capacity by reviewing the cast alloy used in the part.

For this type of increase, Furlan invests in improving its processes and internal team. Furlan Technical Assistance specializes in mining and assists in the installation, maintenance and optimization of cast parts.

This practice ensures that customers get the maximum performance from their equipment.

Another innovation adopted by the company was the creation of the New Product, Service and Application Development Engineering Department (DNPSA). Previously, the professionals who now work in this area worked independently.

Now, part designs, evaluation of the wear profile in relation to the ore to be crushed, heat treatment and validation of the cast material are concentrated in the department.

As a result, cases have emerged. There are customers who report that Furlan parts last up to 30% longer when compared to other brands on the market.

DNPSA also allows a reduction in final costs, with gains in time and quality for the client.

5. Durability reduces plant downtime

The greater durability offered by Furlan means a reduction in downtime at customers' plants for unplanned maintenance and component replacement. The faster return to work increases operational productivity.

Therefore, the cost of an unscheduled shutdown shows the importance of choosing a supplier committed to offering solutions to quarries.

No more headaches with castings

As we have shown, Máquinas Furlan uses high-quality metal alloys and rigorous processes, which generate parts that are more resistant to wear and abrasion – whether they weigh 10kg or 5,500kg. Furlan supplies parts from other brands, both national and international.

So, your mining project has a partner in Furlan. Click here , send a message to our team and find out how castings will no longer be a headache for your mining company.