When should I overhaul mining equipment? Low productivity is one of the signs

Equipment overhaul in mining is an alternative for companies that are experiencing problems in operating their mines. Low productivity, noise and cracks in the machines indicate that it is time for an overhaul after several years of use.

The equipment loses its robustness, affects the results and can stop at any time.

Refurbishment is an option for mining companies. This action offers excellent cost-benefit. In addition to replacements due to wear, the equipment can receive more efficient components. Productivity is once again high.

Stay with us and learn more about mining equipment refurbishment. We will also tell you that Máquinas Furlan began its journey in the 1960s refurbishing mining machinery. Over time, it gained know-how by also producing equipment and parts through its own Foundry.

After how long should I refurbish a crusher?

First of all, it is important to remember that in mining and in the production of aggregates for construction, equipment works under adverse conditions. This scenario causes crushers, for example, to present problems that go beyond the natural wear and tear of work.

The occurrence may come from a change in the characteristics of the rock. An increase in abrasiveness beyond that anticipated in the design also causes damage.

Early wear and tear surprises mining maintenance teams. Unscheduled shutdowns become frequent, and cracks and noises are identified. There is a drop in productivity and in the quality of the final product, according to the performance study commonly carried out by quarries.

But can the company anticipate this? How long will the equipment be in use before we can consider refurbishing it?

There is no definitive answer to these questions. Máquinas Furlan has refurbished machines that had been in continuous use for 10 years. In other reports, maintenance was so effective that the machine was sent to the workshops for refurbishment after 20 years of operation.

Speaking of time, planning the process is a measure recommended by the Furlan team. Companies can plan for the renovation to take place outside of peak production periods at the plant.

Another alternative is to rent replacement equipment. Furlan also offers a temporary rental service.

Part of the work seeks to update the operation. For example, electric motors are increasingly efficient in terms of “production” and economical in terms of electricity consumption. If possible, the most recent ones are adopted.

Greater productivity and safety

The project brings considerable benefits. Refurbished equipment helps to increase productivity in the plant. It also avoids changes to the plant layout – a measure that, if necessary, compromises deadlines and results.

Another benefit is the creation of a “reserve” line, which can be immediately activated in the event of damage to another machine. It also comes into operation if the mining company needs to speed up the delivery of products to the customer.

The gain includes the operators. Working in ideal conditions encourages the mining team, who also do not need to undergo new training for use. Safety is another important factor in refurbished items.

Furlan: history linked to machine renovation

We invite you to visit the page about Equipment Reform on the Furlan website. See here .

The page features “before and after” photos of crushers that have been refurbished. The images show the progress achieved in this type of operation, with a very good cost-benefit ratio.

A form allows the mining company to provide data that influences the decision, such as the type of equipment, its manufacturer and characteristics of the material processed.

Furlan works on projects for other national and international brands. In fact, this is how the company began its activities in the 1960s. Our founder, Geraldo Furlan, had a close relationship with limestone producers in the interior of São Paulo. From these entrepreneurs, he heard several requests for repairs and replacement of crushers from other brands.

Today, in addition to having its own line of 150 models for crushing, grinding and screening, Furlan has a collection of over 12 thousand models of components and wear and replacement parts. These are models from national and international brands, cast by Furlan itself.

This structure allows our company to present a complete line of parts to the market, in addition to equipping its own machines. This set of benefits speeds up renovations and project delivery.

Advantages of refurbishing your machine at Furlan

Furlan's relationship is also unique. There is an extended service warranty. The negotiation may include a special discount on new spare parts.

As you have seen, equipment refurbishment encompasses some of the main trends in mining and aggregates: robustness, high productivity and reduction of unscheduled downtime.

So, the next step is to talk to the Furlan team and present your needs. You can contact us using the form on the renovation page. If you prefer, send an email – click here here .